CCFabs tube fender install for TJ

Woody3

New member
This will be a somewhat detailed installation write up for the TJ 3" hoodline tube fenders from CCFabs. These fenders allow you to use your stock inner fenders and hood latches.

*You will be cutting your stock fenders if you buy these tube fenders.

Ok, I received my fenders direct from CCFabs almost 2 weeks after I placed the order. This was right in line with what they told me when I placed the order. 1 week lead time and then shipping time.

When I opened the box I found two beautiful fenders, very basic instructions and a business card. I was disappointed that I didn't get any stickers. (I'm a sticker guy)

After watching the CCFabs YouTube video and looking over the "instructions" I figured I would tackle the project.

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Step by step:

1. Remove your fender flares. (No pic)
2. Look under your fender and remove both bulbs from the turn indicator sockets.
3. Pry wires from fender
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4. From your firewall, measure forward 11ish inches and mark with a pen or scribe.
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5. If your hood is up, close it then trace your hood line onto your fender.
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6. Unbolt and remove your hood latch that's bolted to your fender.
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7. Locate the two spot welds under your fender that hold the hood latch bracket to your fender.
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8. Use a drill bit large enough to drill the entire spot weld out. (I drilled all the way through from under the fender)
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9. Pull hood latch bracket down so it's out of your way
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10. Remove the 3 bolts that are at the front of your fender and go into your grill.
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11. Use a cutoff wheel and cut all the lines you previously drew on your fender.
*Please use caution and be sure no wires are close to where you're cutting. There is a bundle of wires that run next to the battery and along the inner fender.

Also use proper PPE :D

These pictures are by the grill. I wiggled the sheet metal and fatigued it so it would brake. My cutoff wheel wouldn't get close enough to the grill
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Hood line cut

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Cut all the way through here.
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12. Cut along the outer edge of the rear part of the fender
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It should be able to pull away now
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13. Pull the outer "skin" back you you can see the 4 bolts holding it into the firewall.
14. Remove the 4 bolts
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15. You will now have to trim your battery tray and some other places on the inner fender so your tube fenders will fit in.
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16. I put a radius here so it would look cleaner
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17. Keep trimming until your fenders fit nicely
18. Prep and paint your fenders :) (I used this time to paint the now exposed edges of the old fenders where I cut)

I noticed this huge gap and thought, oh great!!! These won't look nice at all
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Don't fear, it buttons up nicely :D

19. Loosely install the front 3 bolts in the new fender.

*I found it much easier to install the back 4 bolts after I removed the battery and battery tray.

20. Install the 4 bolts into the firewall.
21. Tighten all 7 bolts

Now you should have this...
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Look under your fender and you will see the two holes where your hood stop was. Use those holes to index your drill bit.
22. Drill two holes for your hood stop pads.
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Last edited:

Woody3

New member
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23. Close your hood and line up your hood latch. Mark where the latch bolt hits your fender.
24. Raise your hood up and drill your hood latch hole.
25. Move the hood latch support bracket up to position and bolt your hood latch down.
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You are all set.
Now go do the other side. :D
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Awesome write up Woody!
Your rig has completely morphed since you picked it up. Looking good!

I'm sure your write up will help a lot of TJ owners.
 

Woody3

New member
Thanks, that's what I'm hoping. The instructions were not very detailed.


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Woody3

New member
Finished the LED blinker/running lights.
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Ignore the dangling wire :) it's tucked up and secure now. :D


Keep your head low and your powder dry.
 
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