Changing winch wire to synthetic questions

Bosunmate

New member
I have a VR800 Warn winch on my JK. I would like to swap the wire to synthetic line. I hear that one should only use synthetic line on a winch designed for synthetic. Is this true? There is nothing wrong with my wire, just would like all the advantages of synthetic line. Any thoughts?
 

olram30

Not That Kind of Engineer
I have a VR800 Warn winch on my JK. I would like to swap the wire to synthetic line. I hear that one should only use synthetic line on a winch designed for synthetic. Is this true? There is nothing wrong with my wire, just would like all the advantages of synthetic line. Any thoughts?

Should be fine, my power plant had wire and I switched to synthetic. No problems here.
 

JRied

New member
Shouldn't be an issue. When I switched mine over the warning was winches not made for synthetic could run hotter then a synthetic rope can handle and possibly damage the synthetic rope strength/integrity. I went ahead with it anyway and have pulled many jeeps and 26ft box trucks out of mud and have had zero issues. Don't run it for super extended periods of time just to be safe is my 2cents
 

patr1ckm

Member
Just like what they said, you can use a synthetic rope. But if you have a fairlead roller that is damage from using a wire rope, you have to smooth it first or just replace it also.
 

GCM 2

New member
Any winch can run synthetic line safely. The picture below is of synthetic winch line that was brand new at the start of the day and was being used on winch that only comes with, and is designed for synthetic lines, a Warn 9.0 RC winch. I switched to running nothing but synthetic lines since they came out for vehicle winches 15+ years ago, maybe even longer ago than that :thinking: Basically here is what I have learned and it's really kind of a Captain Obvious statement: It really just comes down to how much and how hard you are going to use them. This is the major determining factor of life span of any winch line, steel or synthetic. Higher quality synthetic lines like Viking and Master Pull will definitely last much longer and are certainly worth their price over cheaper brands. This line in the photo is neither a Viking or a Master Pull, and saw its complete life cycle of use over the course of one King of the Hammers Stock Class race. But again, how much and how hard is what killed it and we used the hell out of it in just a few hours to the point that it basically melted it to the drum in one big bundle. What we could free and unspool towards the end of the event was just crystalized, glass like fibers that would break in my hand. The amount of use this thing saw is what an average line might see in a 20-30 weekends of jeeping and getting stuck multiple times each time you were out and each use considered a "hard pull".

IMG_1476.jpg

By no means am I trying to change your mind about switching from a steel cable to synthetic line, the benefits of synthetic still out weigh any steel line usage to me. Just remember each type of line has its own level of abuse that it can safely withstand, and each has a certain amount of required maintenance that will definitely extend its lifespan. Spend some coin and get a quality synthetic winch line :thumb:
 
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Bosunmate

New member
Thanks for all the good comments. I think I will be getting a synthetic line later this year. Now have to research what brand to buy.
 

MattAlpha

Caught the Bug
After you buy your synthetic line, remove the old wire and change out your fairlead make sure to check the entire drum and supporting structure for burrs and deep scratches. Smooth any sharp points/ends out so that all of the surfaces on your winch are smooth. If you don't you'll tear up your new line.
 
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