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  1. Thread: TJ ton swap

    by klungly
    Replies
    41
    Views
    5,116

    Took out my gas tank and gave it to a buddy for...

    Took out my gas tank and gave it to a buddy for his 1 ton swap on his jk. Took out the old sway bar and put in an antirock. The old sway bar wouldn't fit on the Dana 70 and the old gas tank was...
  2. Thread: CJ buggy build

    by klungly
    Replies
    627
    Views
    80,684

    Been busy getting some new machines put in the...

    Been busy getting some new machines put in the shop. A 1D Cincinnati toolmaster and 15" leblond regal. Got back to work on the buggy. Got the exhaust in, it needs mufflers. Got the bump stops and...
  3. Replies
    8
    Views
    1,184

    As far as I know it did. It's on my buddy's...

    As far as I know it did. It's on my buddy's jeep. I haven't heard anything. So i guess no news is good news haha.
  4. Thread: CJ buggy build

    by klungly
    Replies
    627
    Views
    80,684

    Finished bump stop and truss pad on the driver...

    Finished bump stop and truss pad on the driver side and half done with the passenger side.
  5. Thread: CJ buggy build

    by klungly
    Replies
    627
    Views
    80,684

    Got back to work on getting the buggy out of my...

    Got back to work on getting the buggy out of my garage. Been busy with other projects. Made some frame mounts for the front bump stops and a pad to go on the truss.
  6. Thread: CJ buggy build

    by klungly
    Replies
    627
    Views
    80,684

    I'm really happy with how everything came out

    I'm really happy with how everything came out
  7. Thread: TJ ton swap

    by klungly
    Replies
    41
    Views
    5,116

    Thank you all!

    Thank you all!
  8. Thread: TJ ton swap

    by klungly
    Replies
    41
    Views
    5,116

    Finished welding the brackets on. Taped up the...

    Finished welding the brackets on. Taped up the spindles and yoke. Wiped the housing down with acetone to get all the oils and grease off. Primed it with acid etch primer. Painted the axle.
  9. Thread: TJ ton swap

    by klungly
    Replies
    41
    Views
    5,116

    Thank you!

    Thank you!
  10. Thread: TJ ton swap

    by klungly
    Replies
    41
    Views
    5,116

    Started welding on the brackets to the new axle.

    Started welding on the brackets to the new axle.
  11. Thread: CJ buggy build

    by klungly
    Replies
    627
    Views
    80,684

    Machined a new bushing for the drum support, got...

    Machined a new bushing for the drum support, got a new motor, controller box and ratcheting pawl assembly. Got it mounted to the buggy.
  12. Thread: TJ ton swap

    by klungly
    Replies
    41
    Views
    5,116

    The studs in my bump stops seized inside. I had...

    The studs in my bump stops seized inside. I had to cut thenstufs to get them out of the springs. I re-drilled and counter sink so I could use a socket head cap screw.
  13. Thread: TJ ton swap

    by klungly
    Replies
    41
    Views
    5,116

    Fixed some ovaled bolt holes in the old axle. ...

    Fixed some ovaled bolt holes in the old axle. Going to have to put it back in while I get the new axle ready. Got the new calipers. They have the e brake built in. I think the I can use the old e...
  14. Thread: TJ ton swap

    by klungly
    Replies
    41
    Views
    5,116

    Took the old 44 out and started test fitting the...

    Took the old 44 out and started test fitting the axle bracket setup before it gets final welded.
  15. Thread: CJ buggy build

    by klungly
    Replies
    627
    Views
    80,684

    Been getting the buggy's new winch rebuilt. New...

    Been getting the buggy's new winch rebuilt. New brakes and seals, going to need the ratchet pawl rebuilt and a new control box.
  16. Thread: TJ ton swap

    by klungly
    Replies
    41
    Views
    5,116

    Upgraded the diff cover to a ruffstuff cover, for...

    Upgraded the diff cover to a ruffstuff cover, for new calipers on order and got the fuel cell mocked up so it'll fit
  17. Thread: CJ buggy build

    by klungly
    Replies
    627
    Views
    80,684

    Figured out the winch situation. I sold the old...

    Figured out the winch situation. I sold the old m8000 and picked up a warn 8274. It'll need a rebuild nut it's complete and had the ratcheting brake.
  18. Thread: TJ ton swap

    by klungly
    Replies
    41
    Views
    5,116

    Thank you! You shod see the notes I keep for...

    Thank you!

    You shod see the notes I keep for my buggy role cage 🤣
  19. Thread: TJ ton swap

    by klungly
    Replies
    41
    Views
    5,116

    Starting to get ready for big boy stuff. The...

    Starting to get ready for big boy stuff. The fuel cell came today from motobilt. Just barely fits behind the rear seat.
  20. Thread: TJ ton swap

    by klungly
    Replies
    41
    Views
    5,116

    I test fit the new spacer on the carrier. Fit...

    I test fit the new spacer on the carrier. Fit onto it perfectly. Put the ring gear bolts through the hole to check the alignment, they are spot on. After I put in the fuel cell, which should be...
  21. Thread: TJ ton swap

    by klungly
    Replies
    41
    Views
    5,116

    Thank you!

    Thank you!
  22. Thread: TJ ton swap

    by klungly
    Replies
    41
    Views
    5,116

    While I'm waiting for the fuel cell to come in. ...

    While I'm waiting for the fuel cell to come in. I picked up a piece of .190" thick 4130 to make a ring gear spacer. I plan on gearing the axles to 5.13. The carrier break is at 4.56 and the...
  23. Thread: TJ ton swap

    by klungly
    Replies
    41
    Views
    5,116

    Thank you!

    Thank you!
  24. Replies
    62
    Views
    4,429

    Helped out by reaming out the wheel stud hole to...

    Helped out by reaming out the wheel stud hole to 39/64th.
  25. Thread: TJ ton swap

    by klungly
    Replies
    41
    Views
    5,116

    My disc brake caliper adapter brackets came...

    My disc brake caliper adapter brackets came today. Got those bolted on. I also ordered a fuel cell kit from motobilt to move the gas tank to behind the rear seat, can't wait for it to get here. I...
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