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Thread: TORQUE SPECS : JL WRANGLER Reference Guide

  1. #11
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    FRAME & BUMPER

    Description Nm Ft. Lbs. In. Lbs. Comments
    Front bumper support bracket nuts 20 15 -
    Front bumper to frame nuts 90 66 -
    Hitch to frame bolts 90 66 -
    Rear bumper to end cap bracket nuts 25 18 -
    Rear bumper to frame bolts 90 66 -
    Rear bumper to L-bracket fasteners 25 18 -
    Rear bumper wing bracket nuts 35 26 -
    Skid plate fuel tank to trans crossmember 65 48 -
    Kide plate to frame 65 48 -
    Tow hook bolts 127 94 -
    Transfer case skid plate bolts 75 55 -
    Transmission crossmember to bracket bolts/nuts 175 129 -
    Transmission crossmember to frame bolts (right hand side) 70 52 -
    Transmission crossmember to skid plate 75 55 -

  2. #12
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    FRONT SUSPENSION

    Description Nm Ft. Lbs. In. Lbs. Comments
    Hub and bearing bolts 102 75 -
    Hub and bearing nut 136 100 -
    Lower control arm rear nut 140 + 145 103 +50 -
    Lower control arm front nut 140 + 145 103 +50 -
    Lower ball joint nut (initial torque) 20 15 -
    Lower ball joint nut (final torque) 45 33 -
    Shock absorber lower bolt 100 74 -
    Shock absorber upper bolt 110 81 -
    Stabilizer bar bolts 63 46 - Do NOT reuse these fasteners. If removed, a NEW fastener MUST be installed and tightened to specifications.
    Stabilizer bar link upper nut 93 69 -
    Stabilizer bar link lower bolt 80 59 -
    Track bar frame nut 70 + 115 52 + 115 -
    Track bar axle bolt 70 + 115 52 + 115 -
    Upper control arm front nut 55 + 185 41 + 185 -
    Upper control arm rear bolt 50 + 135 37 + 135 -
    Upper ball joint nut 75 55 -

  3. #13
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    FUEL DELIVERY

    Description Nm Ft. Lbs. In. Lbs. Comments
    Fuel rail to intake manifold bolts 7 - 62
    Fuel tank skid plate bolts 95 70 -
    Fuel fill tube clamp 4 - 35
    Fuel pump control module to rear crossmember bolts 6 - 53
    Fuel tank fuller tube mounting bracket bolts 6 - 53

  4. #14
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    FUEL INJECTION

    Description Nm Ft. Lbs. In. Lbs. Comments
    Accelerator pedal bolts 12 9 -
    Crankshaft position sensor bolt 12 9 -
    Fuel rail bolts 7 - 62
    Oxygen sensor (downstream) 43 32 -
    Oxygen sensors (upstream) 43 32 -
    Throttle body bolts 9 - 80

  5. #15
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    HVAC

    Description Nm Ft. Lbs. In. Lbs. Comments
    A/C Compressor oil drain bolt 10 7 -
    A/C Compressor shaft bolt 14 10 -
    A/C Condenser to radiator bolts 5 - 45
    Expansion valve bolts 11 8 -
    Receiver/drier to condenser bolt 22 16 -
    Refrigerant lines to A/C compressor 20 15 -
    Refrigerant lines to A/C condenser 20 15 -
    Refrigerant lines to A/C expansion valve nut 20 15 -
    Suction and liquid line assembly to body bolts 9 - 80

  6. #16
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    M186 FRONT AXLE

    Description Nm Ft. Lbs. In. Lbs. Comments
    Half shaft nut 136 100 -
    Bearing cap bolts 108 80 -
    Differential cover bolts First pass - 16

    Second pass - 41
    First pass - 12

    Second pass - 30
    - Do NOT reuse
    these fasteners.
    If removed, a
    NEW fastener
    MUST be
    installed and
    tightened to
    specifications.
    Drain plug 34 25 -
    Fill plug 34 25 -
    Hub bearing bolts 100 74 -
    Pinion nut 217 160 - Do NOT reuse
    these fasteners.
    If removed, a
    NEW fastener
    MUST be
    installed and
    tightened to
    specifications.
    Ring gear bolts 108 80 - Do NOT reuse
    these fasteners.
    If removed, a
    NEW fastener
    MUST be
    installed and
    tightened to
    specifications.
    Front axle disconnect skid plate bolts 42 31 -
    Front axle disconnect bolts 18 13 - Do NOT reuse
    these fasteners.
    If removed, a
    NEW fastener
    MUST be
    installed and
    tightened to
    specifications.

  7. #17
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    M200 REAR AXLE

    Description Nm Ft. Lbs. In. Lbs. Comments
    Axle retainer nuts 80 59 -
    Bearing cap bolts 65 48 -
    Differential cover bolts 41 30 - Do NOT reuse
    these fasteners.
    If removed, a
    NEW fastener
    MUST be
    installed and
    tightened to
    specifications.
    Drain plug 34 25 -
    Fill plug 34 25 -
    Pinion nut 240-550 177-406 - Do NOT reuse
    these fasteners.
    If removed, a
    NEW fastener
    MUST be
    installed and
    tightened to
    specifications.
    Ring gear bolts 180-240 133-177 - Do NOT reuse
    these fasteners.
    If removed, a
    NEW fastener
    MUST be
    installed and
    tightened to
    specifications.

  8. #18
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    M210 FRONT AXLE

    Description Nm Ft. Lbs. In. Lbs. Comments
    Axle shaft nut 136 100 - Do NOT reuse
    these fasteners.
    If removed, a
    NEW fastener
    MUST be
    installed and
    tightened to
    specifications.
    Bearing cap bolts 108 80 -
    Differential cover bolts 41 30 -
    Differential drain plug 34 25 -
    Differential fill plug 34 25 -
    Pinion flange nut 217 160 - Do NOT reuse
    these fasteners.
    If removed, a
    NEW fastener
    MUST be
    installed and
    tightened to
    specifications.
    Ring gear bolts 136 100 - Do NOT reuse
    these fasteners.
    If removed, a
    NEW fastener
    MUST be
    installed and
    tightened to
    specifications.
    Front axle disconnect skid plate bolts 42 31 -
    Front axle disconnect bolts 18 13 -

  9. #19
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    M220 REAR AXLE

    Description Nm Ft. Lbs. In. Lbs. Comments
    Axle retainer nut 80 59 -
    Bearing cap bolts 95 70 -
    Differential cover bolts 41 30 - Do NOT reuse
    these fasteners.
    If removed, a
    NEW fastener
    MUST be
    installed and
    tightened to
    specifications.
    Differential drain plug 34 25 -
    Differential fill plug 34 25 -
    Pinion nut 488 360 - Do NOT reuse
    these fasteners.
    If removed, a
    NEW fastener
    MUST be
    installed and
    tightened to
    specifications.
    Ring gear bolts 210 155 - Do NOT reuse
    these fasteners.
    If removed, a
    NEW fastener
    MUST be
    installed and
    tightened to
    specifications.
    Rear axle vent fitting 22 17 -

  10. #20
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    PROP SHAFT

    Description Nm Ft. Lbs. In. Lbs. Comments
    Front driveshaft to front axle flange bolts 121 89 - Do NOT reuse
    these fasteners.
    If removed, a
    NEW fastener
    MUST be
    installed and
    tightened to
    specifications.
    Torque and
    secure in a
    crisscross
    pattern.
    Front driveshaft to transfer case flange bolts 39 29 - Do NOT reuse
    these fasteners.
    If removed, a
    NEW fastener
    MUST be
    installed and
    tightened to
    specifications.
    Torque and
    secure in a
    crisscross
    pattern.
    Rear driveshaft to transfer case flange bolts 39 29 - Do NOT reuse
    these fasteners.
    If removed, a
    NEW fastener
    MUST be
    installed and
    tightened to
    specifications.
    Torque and
    secure in a
    crisscross
    pattern.
    Rear driveshaft to rear axle flange bolts 39 29 - Do NOT reuse
    these fasteners.
    If removed, a
    NEW fastener
    MUST be
    installed and
    tightened to
    specifications.
    Torque and
    secure in a
    crisscross
    pattern.

    Identify the proper CV joint bolt configuration, four or eight bolts, and begin with the first bolt referred to as 1, follow the torque sequence as indicated. In the case where there are two numbers shown for a given bolt it indicates the bolt is to be torqued again within the sequence.



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