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Thread: TORQUE SPECS : JL WRANGLER Reference Guide

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  1. #1
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    Exclamation TORQUE SPECS : JL WRANGLER Reference Guide

    Whether you're doing routine maintenance or installing a new component on your Jeep JL Wrangler, it's important to tighten any bolt or nut you work on, back to its appropriate torque settings. The quick links you see below have been arranged alphabetically and by category and they will take you to reference charts that'll help you to find the torque setting you need.

    QUICK LINK DIRECTORY
    ABS
    Body
    Brakes
    Clutch
    Cooling
    EGR
    Engine
    EVAP
    Exhaust
    Frame & Bumpers
    Front Suspension
    Fuel Delivery
    HVAC
    M186 Front Axle
    M200 Rear Axle
    M210 Front Axle
    M220 Rear Axle
    Propeller Shafts
    Rear Suspension
    Restraints
    Steering Column
    Steering Gear
    Steering Linkage
    Steering Pump
    Transfer Case - Full Time Select Trac
    Transfer Case - Part Time
    Tires & Wheels
    Transmission - Automatic
    Transmission - Manual


    NOTE: The following information was setup using tables and you will NEED to use a computer or view it from the full site to see it formatted correctly.

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    JL WRANGLER Torque Specs

    ABS

    Description N•m Ft. Lbs. In. Lbs. Comments
    Antilock brake
    system (ABS)
    module bolt
    8 - 70
    Front wheel speed
    sensors bolt
    7 5 62
    Front brake lines
    at hydraulic
    control unit
    23 17 -
    Hydraulic control
    unit (HCU)
    bracket bolts
    9 7 80
    Primary brake
    lines to hydraulic
    control unit
    25 18 -
    Rear wheel speed
    sensors bolt
    11 8 97
    Rear brake lines
    to hydraulic
    control unit
    23 17 -
    Secondary brake
    lines to hydraulic
    control unit
    23 17 -

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    BODY

    Description Nm Ft Lbs In Lbs Comment
    A-pillar grab handle bolts 9 - 80
    B-Pillar grab handle bolts 9 - 80
    Backlite to hard top bolts 11 8 -
    Body isolator front - body nuts 48 35 -
    Body isolator front - frame nut 66 49 - Turn an additional 155
    Body isolator A-pillar bolt 125 92 -
    Body isolator B-pillar bolt - body bolt 125 92 -
    Body isolator B-pillar bolt - frame nuts 48 35 -
    Body isolator C-pillar bolt - body bolt 125 92 -
    Body isolator C-pillar bolt - frame nuts 48 35 -
    Body isolator D-pillar bolt - body bolt 125 92 -
    Body isolator D-pillar bolt - frame nuts 48 35 -
    Cargo rail trim screws 7 - 62
    Cowl panel end bolts 9 - 80
    Cowl side panel to body bolts 8 - 71
    Door armrest bolts 8 - 71
    Door carrier plate to door bolts 7 - 62
    Door check strap to door nuts 11 8 -
    Door check strap to pillar bolt 9 - 80
    Door exterior handle support bracket screw 1.9 - 17
    Door exterior handle screw 1.9 - 17
    Door glass to regulator bolts 14 10 -
    Door hinge pivot nuts 6 - 53
    Door hinge to door bolts 28 21 -
    Door hinge to pillar bolts 48 35 -
    Door interior handle bolt 7 - 62
    Door latch bolts 7 - 62
    Door striker bolts 26 19 -
    Exterior mirror fasteners 9 - 80
    Fender to body bolts 9 - 80
    Folding top lift assist to sport bar bolts 13.5 10 -
    Front fender flare bolts 7 - 62
    Hard top to body bolts 12 9 -
    Hard top to B-pillar bolts 12 9 -
    Hard top front receiver bracket bolts 12 9 -
    Hood catch bracket to hood nuts 7 - 62
    Hood catch to fender nuts 15 11 -
    Hood hinge to body bolts 25 18 -
    Hood hinge to hood bolts 17 13 -
    Hood pop up spring bolt 10 - 89
    Hood prop rod bolts8 8 - 71
    Hood safety hook to hood bolts 10 - 89
    Front seat bolts 50 37 -
    Front seat back bolts 73 54 -
    Instrument panel carrier bolts 12 9 -
    Instrument panel cowl bolts 11 8 -
    Instrument panel dash bolts 6 - 53
    Instrument panel to center floor nut 10 - 89
    Radiator crossmember bolts 11 8 -
    Radiator crossmember brace bolts 9 - 80
    Rear lift arm bolt - - -
    Rearview mirror to header bolts 8 - 71
    Second row seat armrest bolt 25 18 -
    Second row seat back bolts 45 33 -
    Second row seat bolts 64 47 -
    Second row seat headrest bolts-bench seat 8 - 71
    Second row seat headrest bolts-split seat 8 - 71
    Second row seat feet bolts 64 47 -
    Second row seat nuts 70 52 -
    Second row seat pivot bolts 45 33 -
    Second row seat pivot nuts 19 14 -
    Side step/rock rail to body bolts 28 21 -
    Side step/rock rail nuts 15 11 -
    Soft top lift assist bolts - - -
    Soft top linkage bolts 12 9 - Apply thread locking compound
    Swing gate check strap to tailgate bolt 11 8 -
    Swing gate exterior handle screw 1.9 - 17
    Swing gate hinge to body bolts 28 21 -
    Swing gate hinge to tailgate bolts 48 35 -
    Swing gate latch bolts 5 - 44
    Swing gate stabilizer bolts 10 - 89
    Swing gate striker bolts 26 19 -
    Windshield frame to header bolts 16.5 12 -
    Windshield hinge to cowl frame bolts 30 22 -
    Windshield hinge to windshield frame bolts 25 18 -

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    BRAKES

    Description Nm Ft. Lbs. In. Lbs. Comments
    Brake booster nuts 24 18 -
    Brake rotor splash shield bolts 11 8 93
    Electric cacuum pump bolts 8 6 71
    Front brake hose to axle 11 8 97
    Front brake hose upper bolt 13 10 115
    Front brake caliper bolts 37 27 -
    Front caliper brake hose banjo bolt 35 26 -
    Front brake line to hose nut 20 15 -
    Front brake hose to frame bolt 11 8 -
    Front caliper adapter bolt 200 148 -
    Front rotor screw 20 15 177
    Front brake hose bracket nut 18 13 -
    Front caliper bleed screw 10 7 89
    Master cylinder brake lines 23 17 168
    Master cylinder nuts 18 13 159
    Primary hydraulic control unit (HCU) brake line nut 25 18 -
    Parking brake lever nuts 25 19 -
    Pedal sled nuts 24 18 -
    Reaction bracket to support bracket 19 14 -
    Rear caliper bleed screw 10 7 89
    Rear caliper blots 37 27 -
    Rear rotor screw 20 15 177
    Rear brake hose to axle 22 16 -
    Rear caliper adapter bolt 100 74 -
    Rear brake hose axle bolt 22 16 -
    Rear brake line to hose nut 20 15 -
    Rear right brake line tube to tube connection 18 13 -
    Rear caliper brake hose banjo bolt 35 26 -

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    CLUTCH

    Description Nm Ft. Lbs. In. Lbs. Comment
    Clutch master cylinder nuts 17 13 -
    Clutch pipe to transmission bolts 18 13 -
    Clutch slave cylinder 10 - 89
    Flywheel to crankshaft bolts 52 38 - Do NOT reuse these fasteners. If removed, a NEW fastener MUST be installed and tightened to specifications.
    3.6L Pressure plate to flywheel bolts 30 22 - Do NOT reuse these fasteners. If removed, a NEW fastener MUST be installed and tightened to specifications.
    Clutch pedal bracket to dash 20 15 -

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    COOLING

    Description Nm Ft. Lbs. In. Lbs. Comments
    A/C Condenser bolts 5 - 45
    Belt tensioner bolt 50 37 -
    Block heater bolt 12 9 -
    Coolant crossover bolts 11 8 -
    Cooling fan bolts 8 71 -
    Coolant recovery bottle bolts 10 - 89
    Left idler pulley bolts 25 18 -
    Center idler pulley bracket bolts:
    M8 Bolt 25 18 -
    M10 Bolt 55 41 -
    Center idler pulley bracket to generator bolts 24 18 -
    Center idler pulley bolt 50 37 -
    Right idler pulley bracket bolts 24 18 -
    Center idler pulley bolt 50 37 -
    Right idler pulley bracket bolt 24 18 -
    Right idler pulley bolt 25 18 -
    Radiator brace bolt 10 - 89
    Thermostat housing bolts 10 - 89
    Radiator to body bolts 11 8 -
    Water pump bolts
    M6 11 8 -
    M8 23 17 -

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