CJ buggy build

klungly

klungly

Member
I took my front axle to a local shop to have the inner C's put on. Wasn't confident that I could get the caster angle the same on both sides. Assembled the kingpins and put the knuckles on. IMG_20170407_203259860.jpg IMG_20170407_203259860.jpg pressing in the outer race for the lower kingpin. IMG_20170407_203844221.jpg lower kingpin IMG_20170407_203720331.jpg upper kingpin. IMG_20170407_204614658.jpg bearing and pressed in bearing seal. IMG_20170407_204604970.jpg IMG_20170407_213837481.jpg

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klungly

klungly

Member
The rear axle is finished with welding. I changed the design of the role cage. I'm going to build the from the outside in. I bent the 'a' and roof support and fast back out of the same tube. They're in-between the axle and seats in the picture. IMG_20170407_214403532.jpg

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klungly

klungly

Member
I built the front control arms but I think I got the tube adapters a little too hot. Just three rod ends would thread in with out too much trouble. I got a left and right hand 1.5" x 12 taps to fix the problem. IMG_20170504_122813608.jpg

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klungly

klungly

Member
WJCO said:
Glad you fixed it, but did you let the metal fully cool before attempting to thread it?
Click to expand...
I tried when they were still a little warm, didn't thread all the way by hand. I tried again the next day and only got three to thread in. There was a lot of chips on the tap when it came out. I think the weld penetrated too deep and deformed the threads. Guess I have a lead foot when it comes to Tig welding lol.

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klungly

klungly

Member
I should be getting back to working​ on the project soon. Been busy working on the house and helping friends. Baboozle asked to help change caster angle for his brother's frankinwillies. IMG_20170509_205900367.jpg IMG_20170512_155629075.jpg IMG_20170512_162451577.jpg IMG_20170515_161902428.jpg IMG_20170515_190540629.jpg

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klungly

klungly

Member
IMG_20170531_193000509.jpg . I took the old seats and cut out the floor, both were really bad. I'm waiting on my new seats to get here to finish the cage and start shock mounting. They got back ordered.

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