jk frame

Hi

There is always a lot of questions about axles and lifts on all wrangler forum and if the dana30 will hold up or not and so on. But rarely there is talk about the frame, transfercase and transmission.

So, how rigid is the jk frame? Can it take a lot of weight for overland travel? Are there common isue with the two different transfercase or do they usaully hold up? What about the transmission?

Best regards

I couldn't tell you with certainty about the frame part but both my transmission and transfer case have held up pretty well. I have a 2010 jk sport with 151k miles on it. Haven't touched either as far as repairs. But i stay on top of the fluid changes for them.

I've heard of a few transfer cases cracking the housing. Never seen it myself so I can't tell you too much more

Bingobelle said:

Hi

There is always a lot of questions about axles and lifts on all wrangler forum and if the dana30 will hold up or not and so on. But rarely there is talk about the frame, transfercase and transmission.

So, how rigid is the jk frame? Can it take a lot of weight for overland travel? Are there common isue with the two different transfercase or do they usaully hold up? What about the transmission?

Best regards

Click to expand...

The frame is without question the biggest and most rigid frame ever made on a Wrangler. Unlike the TJ or YJ before, the cross section of the rails are massive and they are also tied in with cross members from front to rear. I know overlander types seem to think they somehow carry so much more weight than anyone else but I can assure you that fully loaded, my JK weighs in at 7,000+ and the frame holds it up just fine. If there's a place where you might see issues, it would be in getting significantly twisted up on big rocks and on a regular basis. If you play really hard, you will see some twisting in the frame.

As far as the transfer cases go, they are effectively the same only the Rubicon's come with a 4:1 gear ratio. So long as you make sure to NOT have any driveline vibrations, they will hold up well.

The manual 6-speed transmission I had held up great for well over 110,000 miles and I still had the original clutch in when I finally got rid of it. The automatics seem to do well too or at least, the one I have seems to be.

2nd.gunman said:

I've heard of a few transfer cases cracking the housing. Never seen it myself so I can't tell you too much more

Click to expand...

I have personally seen cracked and shattered transfer cases and one of them was on one of my JK's. This all was going on back about 8 years ago and what we found is that it ONLY happens when you have front drive line vibrations that you leave unchecked for too long.

My jk was rear ended by a new full size Cherokee going about 35. I was at a complete stop. Other than a very very slight tweak in the frame it was solid still and I just had to replace the tailgate and fenders

The frames on the jk are hydroformed. A process that uses high pressure water to form and bend the frame into its desired shape as opposed to taking stamped pieces and welding them together. The end result is a frame that is lighter and more rigid with fewer weak spots because there are fewer welds.