TrainWreck618
Caught the Bug
I'm enjoying seeing your projects. Cool you have access to all these tools and the knowledge to use them[emoji106]
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Oscar's No Build Thread
- Thread starter sipafz
- Start date
I'm enjoying seeing your projects. Cool you have access to all these tools and the knowledge to use them[emoji106]
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sipafz
Caught the Bug
Thanks! I’m really liking how they are coming together! I debated whether to butt weld the deck to the standoffs or lap-lock like shown. It’s more work, but I think they will be stronger and I really like the look. The only drawback is the potential of getting snagged on the standoff’s since they hang an inch below the deck. I don’t think it will be an issue for me.
Haha, we’ll see. I’m getting excited for the welding part of this project! It’s been about 25 years since I last tested those skills. I’m leaning toward old school oxy/acetylene gas welding. It’s slow, but control and finish are superior. Arc is an option, but I’m afraid of burning through the 1/8” thick material.
I think I will be working on these for many more weeks! Planning to gas weld at this time, but I’m also trying to convince the owner of my company that we need a TIG setup.
Thanks! The problem is when they are done, I will need to find a new project. Addicting!
I’m glad you like them! Having access to metal working equipment and materials makes many of my projects possible. I’m very fortunate that the owner of my company let’s me have surplus materials and use the shop equipment during off shift hours. He enjoys seeing the finished projects too!
Last edited:
wjtstudios
Hooked
The owner of your company sounds like a good man! That is great having the access to a shop like that! Bumpers next?
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JKbrick
Active Member
Don’t know how to describe this but if you worry about the 1” hanging down could you weld a little triangle piece in there on the forward side so it isn’t a 90* angle?
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sipafz
Caught the Bug
I might chop the front bumper and carefully re-install the end caps. I thought about making a front bumper back when I bought the winch, but I really like the setup that I have now. I might design some skids down the road.
Yeah, a web might be a good idea. Being that the tubes have a 5/16” radii instead of sharp corners will also help. I think it will be something that I can add later if needed.
jdofmemi
Active Member
Just a thought.
If the sliders are planned to slide over rocks, ANY protrusion on the bottom, square, rounded, or ramped, will act like an anchor.
When you are on a slider, there is already a lot of resistance to movement.
I like your design, and your build, but I would put the stand off pieces on top to leave the bottom and outside edge smooth.
Just my $0.02 worth
If the sliders are planned to slide over rocks, ANY protrusion on the bottom, square, rounded, or ramped, will act like an anchor.
When you are on a slider, there is already a lot of resistance to movement.
I like your design, and your build, but I would put the stand off pieces on top to leave the bottom and outside edge smooth.
Just my $0.02 worth
sipafz
Caught the Bug
You’re absolutely right! I’ve been struggling with that very point for sometime. Too many wants:
- Flat step deck
- Rocker and door protection
- Functional
- Original
I agree that the design might be prone to hang-ups. If it becomes an issue, I can always add a third tube underneath.
sipafz
Caught the Bug
Work continued on the sliders. After a couple hours of practice, I finally felt confident enough to start welding with my Miller Arc Welder using 1/8” 6013 rod at 100 amps, DC & reverse polarity:
As you can see in the photo above, the welding caused my slider to bow about 1/4” (see where the pen is). Good thing I have a press:
I mounted a plunge dial indicator under the part to track movement while straightening:
I also used one of the other rails as a straight edge to check progress:
After straightening - much better:
Welded the second rail on. It’s really starting to take shape:
My weld shop - Arc & Oxy/Acetylene. I’m hoping to pick up a TIG setup soon.
As you can see in the photo above, the welding caused my slider to bow about 1/4” (see where the pen is). Good thing I have a press:
I mounted a plunge dial indicator under the part to track movement while straightening:
I also used one of the other rails as a straight edge to check progress:
After straightening - much better:
Welded the second rail on. It’s really starting to take shape:
My weld shop - Arc & Oxy/Acetylene. I’m hoping to pick up a TIG setup soon.
sipafz
Caught the Bug
Spent the day with the kid exploring the Nicolet National Forest:
At the top of Butler Rock scoping things out:
Here we go:
https://youtu.be/oEBff4hfovo
Conquered:
It was a fun day; 10hrs, 350 total miles, 40 trail miles and 1 tank of gas.
At the top of Butler Rock scoping things out:
Here we go:
https://youtu.be/oEBff4hfovo
Conquered:
It was a fun day; 10hrs, 350 total miles, 40 trail miles and 1 tank of gas.
sipafz
Caught the Bug
Work continued on what seems to be, a never ending project:
I started with cutting a 22.5* angel on the steps at the band saw:
Adjustable height carts are handy for that extra needed support:
Cutting the tie-ins at the cold saw:
Used a pedestal belt sander to adjust the fit:
Stick welded and ground the visible welds so they look pretty:
Just cleaned off the spatter on the bottom side. My welds are getting better looking as I go:
Next is to cut & machine the frame mounting plates and gussets.
I started with cutting a 22.5* angel on the steps at the band saw:
Adjustable height carts are handy for that extra needed support:
Cutting the tie-ins at the cold saw:
Used a pedestal belt sander to adjust the fit:
Stick welded and ground the visible welds so they look pretty:
Just cleaned off the spatter on the bottom side. My welds are getting better looking as I go:
Next is to cut & machine the frame mounting plates and gussets.
Jsouder53
Hooked
sipafz
Caught the Bug
Getting close to finishing the first slider. Cut the frame mounting plates, drilled the mounting holes and welded them into place:
I need to clean up the spatter and close up the ends. Then it’s ready for mounting and testing. I’m planning on using a jack or forklift to make sure they can support the weight of the vehicle. That will be interesting and nerve racking all at the same time.
I need to clean up the spatter and close up the ends. Then it’s ready for mounting and testing. I’m planning on using a jack or forklift to make sure they can support the weight of the vehicle. That will be interesting and nerve racking all at the same time.
DannyD
New member
Have I ever mentioned I love your projects... lol can't wait to see them done
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Mybadjk
Caught the Bug
Jsouder53
Hooked
Mybadjk
Caught the Bug
Man just catching up on your build again. All the do it yourself stuff is awesome! Wish I had access a machine shop! Way to get creative and reuse your factory swaybar links!
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sipafz
Caught the Bug
You may have, thank you again. I’m looking forward to getting them done, but I have a long way to go. The second one is barely started.
I’m planning on bolting them on. Reason being is that the design is un-proven and I might need to make changes if they fail during testing. I can always weld them on later if needed.
Thanks. I should get it test fit soon. I’m excited to see how that looks.