You guys don't know how much this advice helped! I'm experiencing some of the same issues with my Reel 1350 and 4.88 gears. The vibration started happening right after I swapped gears and I was worried about my basically brand new shaft being out of balance. I'm going to check my caster and see where I'm at first. My scenario might be exaggerated because I upgraded my gears while still running my stock 32" tires too so the spin speed on my shaft has to be pretty high too.
For anyone stumbling on this thread, here's a video describing how driveshaft angles can affect vibration on a CV style shaft and how the caster can affect that.
This is a very good video.
Ive had a slight oscillating vibe for quite some time. It started after I had taken my rig in for some work at a "reputable" local shop. I had them weld in the c gussets and sleeve my stock D44. I had earlier installed a new JE Reel 1310 driveshaft. After running the jeep for a year or so, I thought my vibes were related to caster/pinion angles. I didnt want to lessen the caster though, as I was on the cusp of non-controllability.
About a month ago, I bought a fully loaded PR44 Unl. After getting it all together, dialing in everything, with caster at 4.7, I still had this wierd oscillating vibe at 60-65 MPH. Even when I increased my caster to 6, I still had the vibe, even though visibly, you could see the pinion/driveshaft angles were fine. I went down the street to a well known local driveshaft builder. I told him about what I was experiencing.
First thing the driveshaft guy says after looking under the jeep: "Your driveshaft is not in phase." What? I said....He said, "look, your JE Reel has an arrow on the one end of the slip spline. The other side of the arrow is 180 degrees on the other side. The 2 arrows should be in alignment. Go home, pull the shaft, realign those arrows, bolt it back and take it for a spin."
Sure enough, that was the ticket. My driveshaft was out of phase. Apparently, the "reputable" shop had goofed around with the front driveshaft when they were working on the front axle, and had pulled it apart, and reassembled it wrong.
This video is nice and comprehensive. Covers the operating angle issues as well as demonstrates what happens when the driveshaft is in phase or not.
Thanks for sharing!