Dana 44 leaking

10abadilla/jk

New member

WJCO

Meme King
Are tbose 4 bolts in tbe picture tbe ring gear bolts? And if so is the proper torque 100ftlbs?

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Those 4 bolts are the carrier bearing cap bolts and I'm pretty confident that the torque is 80 ft lbs, but verify this yourself. I colored the ring gear bolts in the picture below. To pull the carrier out, the ring gear bolts do not need to be removed.

IMG_20170629_191708_042.jpg

When you pull that carrier, mark the caps first. They MUST go back in the same spot and in the same orientation. What I like to do is loosen the bolts to where they are almost out but have a few threads holding them on. Then use a prybar to pull the carrier out. It's heavy and the caps will keep it from falling on you. Once it's loose, remove the caps the rest of the way. Then as you pull the carrier out, you must keep the shims in the same spots. Be organized with this.
 
Last edited:

deezus

New member
Those 4 bolts are the carrier bearing cap bolts and I'm pretty confident that the torque is 80 ft lbs, but verify this yourself. I colored the ring gear bolts in the picture below. To pull the carrier out, the ring gear bolts do not need to be removed.

View attachment 265991

When you pull that carrier, mark the caps first. They MUST go back in the same spot and in the same orientation. What I like to do is loosen the bolts to where they are almost out but have a few threads holding them on. Then use a prybar to pull the carrier out. It's heavy and the caps will keep it from falling on you. Once it's loose, remove the caps the rest of the way. Then as you pull the carrier out, you must keep the shims in the same spots. Be organized with this.
What i did is took those caps, the u shaped ones with 2 bolts on each side facing front off and kept there orientation. I then pulled the carrier and locker, pounded the seals out, cleaned it all up then put the carrier and locker back id. On the left side as you look at it:
1. Shim
2.bearing cap
3.bearing
4.carrier
Right side:
1.Shim
2.bearing cap
3.bearing
4.locker
The right side also has a locking type bracket on top of carrier bracket which is in my picture.

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deezus

New member
Those 4 bolts are the carrier bearing cap bolts and I'm pretty confident that the torque is 80 ft lbs, but verify this yourself. I colored the ring gear bolts in the picture below. To pull the carrier out, the ring gear bolts do not need to be removed.

View attachment 265991

When you pull that carrier, mark the caps first. They MUST go back in the same spot and in the same orientation. What I like to do is loosen the bolts to where they are almost out but have a few threads holding them on. Then use a prybar to pull the carrier out. It's heavy and the caps will keep it from falling on you. Once it's loose, remove the caps the rest of the way. Then as you pull the carrier out, you must keep the shims in the same spots. Be organized with this.
The gear facing the front is the carrier and that doesn't need to go back in exactly the way it came out just the caps and shims right? See the numbers and white dot?

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Last edited:

Bierpower

Hooked
The gear facing the front is the carrier and that doesn't need to go back in exactly the way it came out just the caps and shims right? See the numbers and white dot?

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Correct, the shims are what set your bearing preload and align your gears so you want those to be right. The carrier can only go in one way and the rotation does not matter (the white dot) since it spins to drive the wheels.

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VeruGE*144

Caught the Bug
About 6.5 hours. Im not a mechanic but, i thi k i coukd get that down to 4 to 5 now. I also did it in a small condo garage. [emoji16]

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Nice [emoji108], great work. I not much of a mechanic either but I get more and more comfortable with taking my jeep apart lol. Not counting easy shit like bumpers, lights, winch, sound system etc. My first big job was ball joints. I came in around 8 hrs on that plus a trip to a dealer for a new abs sensor that I broke on one side. I can probably do ball joints much faster now.


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deezus

New member
Nice [emoji108], great work. I not much of a mechanic either but I get more and more comfortable with taking my jeep apart lol. Not counting easy shit like bumpers, lights, winch, sound system etc. My first big job was ball joints. I came in around 8 hrs on that plus a trip to a dealer for a new abs sensor that I broke on one side. I can probably do ball joints much faster now.


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Yup i have to go to the dealer and get a new electical locker connector, mounts at top of pumpmin to the right. Can remember what its called.

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sassmouth

Member
I'm so happy, I did not want to take that apart again!
Thanks!!

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Congrats on getting that done. I had to go through that early this year when I replaced the locker magnet.

Just curious how did you address the locker sensor when putting the carrier back in? Did you use a short wood dowel tied to a string?
 

sassmouth

Member
No i ended up breaking the connector at the top. So now i need to go to the dealer.


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Are you sure that you dont mean the activator connector that connects directly to the locker magnet (I have broken that part too) because you wouldnt need to disconnect the sensor connector to take out the carrier?
 
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